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Training module · National Proficiency I · CTVET formatTrainee Manual

Garment Making and Industrial Sewing

Run domestic and industrial machines safely, take measurements, cut and sew simple garments, meet factory quality, finish on time, choose a good location, and market your work.

A tailor at an industrial sewing machine A tailor sits at an industrial sewing machine on a table, guiding bright wax-print fabric under the needle. Behind her hangs a finished dress and a school uniform on hangers. A tape measure, scissors and a measurement card lie on the table. MEASURE · CUT · SEW · ON TIMEORDERS THAT SELL
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Prepared by De-Graft Afful · Version 1.0.0 · October 2026
01

About this module

Ghana's garment factories need trained machinists, and every community needs a tailor who finishes on time. This module prepares you for both.

Who it is for. People with no formal certificate. National Proficiency I is a bridging level for people with minimal education.

Why sewing, and why industrial skills

  • DTRT Apparel employs about 2,500 people in Tema and is expanding by 2,700 jobs; new hires are trained on the machines.
  • In a GIZ-supported project, over 200 deaf people are being trained as seamstresses at DTRT and then employed; supervisors learn Ghanaian Sign Language.
  • A new factory in Savelugu, commissioned in August 2026, plans over 10,000 jobs, mostly for women.
  • But be careful: a large study of Ghana's apprenticeship programme found weak short-term earnings in garment making, possibly because new tailors lacked start-up capital. Industrial machine skills, factory jobs and a clear business plan help.

CTVET status. CTVET lists Fashion Design Technology at National Proficiency I and II. Its unit list was not found online, so this module is not that curriculum. The Youth Employment Agency also runs garment programmes with factory placements and apprenticeships.

How the module works

Each unit has learning outcomes, performance criteria, the range and the evidence your assessor needs. You are judged Competent or Not Yet Competent from what your assessor sees, asks and reads in your logbook. About 70% of the time is practical, following CTVET's Oil Palm programme, which uses about 30% in school and 70% at the workplace.

02

Unit 1 · Work safely and comfortably

Needles go through fingers, irons burn, and bad chairs ruin backs. Set up well and you can sew comfortably for years.

Competency standard

Learning outcome Performance criteria — the trainee…
1.1 Use guards and switch off uses needle guards; switches off before threading or changing needles
1.2 Sit well adjusts chair, table and light; takes breaks
1.3 Prevent burns and fire uses irons safely; keeps lint clean
1.4 Work tidily keeps scissors, pins and cables safe

Range. Workshop and factory. Evidence. Observation every session; oral questions.

Hazards in the workshop

Apprentices in Kumasi faced cuts from scissors, blades and pins, slips and falls, electric shocks, and sewing through their fingers. The UK safety regulator advises needle guards set to each operator's fingers, light that stays on when the motor is off, guarded belts and pulleys, feet off the pedal and power off when threading or changing needles, and overhead cables.

Your back and neck

In a study of 100 tailors and dressmakers in Madina, most sat on stools with no backrest, and 60–74% had back, neck or shoulder pain; the study says better set-ups could raise output two to three times. Use a chair with a backrest at the right height, good light, and stand and stretch every hour.

Dust and fire

Cotton dust can cause breathing problems: clean with a damp cloth or vacuum, not a broom or blowing. Never leave a hot iron face-down or near fabric piles.

Safe or unsafe?

  1. Ama changes the needle with the motor running.
  2. Kofi sits on a stool with no back for ten hours.
  3. Esi sweeps lint into the air with a broom.
  4. Yaw switches off and takes his foot off the pedal before threading.
  5. Adwoa leaves the iron face-down on a cloth.

Set up your station

  1. Adjust chair and table height; check the light.
  2. Fit and adjust the needle guard.
  3. Practise the switch-off routine before threading.
  4. Clean lint with a damp cloth.

Check a workshop

Visit a tailor. Note three things that help or harm their back and safety.

03

Unit 2 · Know your machines

Factories use industrial machines. Learn them well and you can work anywhere.

Competency standard

Learning outcome Performance criteria — the trainee…
2.1 Thread and set threads, sets stitch length and tension
2.2 Control speed sews straight lines and curves at steady speed
2.3 Use an overlocker finishes raw edges with an overlocker
2.4 Care for the machine cleans, oils and changes needles

Range. Domestic, industrial lockstitch and overlock machines. Evidence. Practice sheets; observation.

Lockstitch and overlock

A lockstitch machine joins two threads, top and bobbin, into a strong straight stitch. An overlocker uses several threads and cones, trims the raw edge and wraps it so it does not fray; 3- and 4-thread machines are common. Industrial overlockers are very fast: start slowly.

Prices (online listings)

Machine GH¢
Electric domestic 1,000–1,600
Butterfly manual 1,100
Industrial (used set) about 3,350–4,000
4-thread overlock about 1,700–4,500

Prices vary and many are negotiable.

Machine control

  1. Thread each machine type and wind a bobbin.
  2. Sew straight lines, curves and corners on paper, then fabric.
  3. Adjust tension until the stitch is even on both sides.
  4. Overlock the edges of five fabric pieces.
  5. Clean and oil a machine; change a needle.

Price the machines

Visit a sewing machine shop. Record prices of a domestic, an industrial and an overlock machine.

04

Unit 3 · Measure, cut and prepare

Most bad fits start with a bad measurement or a careless cut.

Competency standard

Learning outcome Performance criteria — the trainee…
3.1 Measure takes and records body measurements accurately
3.2 Prepare fabric checks, washes or presses fabric and finds the grain
3.3 Mark and cut lays out pattern pieces and cuts accurately

Range. Wax print, cotton; simple patterns. Evidence. Measurement cards; cut pieces.

Know your fabrics

  • Wax print: GTP has made Ghanaian wax prints since 1966.
  • Kente is hand-woven, and since 2025 only cloth woven traditionally in places such as Bonwire and Agotime Kpetoe may be sold as "Kente". Never label a printed copy as Kente.
  • Fugu / batakari: Wednesdays were declared National Fugu Day in 2026.

Measure and cut

  1. Take ten body measurements of a partner; record on a measurement card.
  2. Press the fabric and mark the grain line.
  3. Lay out a simple skirt pattern; mark and cut.
  4. Check each piece against the pattern.

Measure your family

Take measurements of two family members on cards.

05

Unit 4 · Sew simple garments

Start simple, sew neatly, and finish every garment fully.

Competency standard

Learning outcome Performance criteria — the trainee…
4.1 Sew seams sews plain seams with correct allowance, finished edges
4.2 Add closures and hems sews zips, buttonholes and hems
4.3 Make garments makes a skirt, a simple shirt or dress, and a bag

Range. Simple garments in cotton and wax print. Evidence. Finished garments; photos.

Make four items

  1. A tote bag (straight seams, handles).
  2. A gathered or straight skirt with zip and hem.
  3. A simple shirt or straight dress.
  4. A school-uniform style item.
  5. Photograph each for your portfolio.

Repair practice

Repair a torn seam or replace a zip for someone at home.

06

Unit 5 · Quality and production-line work

In a factory you sew one part, many times, perfectly. Speed comes after quality.

Competency standard

Learning outcome Performance criteria — the trainee…
5.1 Check quality inspects work against a checklist
5.2 Work on a line sews one operation repeatedly to standard
5.3 Communicate uses signs and pictures for instructions

Range. Simulated production line. Evidence. Quality records; line output.

  • Seams. Straight, even allowance, no skipped stitches.
  • Edges. Finished, no fraying.
  • Fit. Matches the measurements.
  • Finish. Threads trimmed, pressed, clean.
  • On time. Ready when promised.

Working in factories

The YEA garment programme offers six months of on-the-job factory training leading to employment, or a 12-month apprenticeship with a certified master leading to self-employment. At DTRT, a garment-production sign-language dictionary and video tutorials help deaf machinists.

Mini production line

  1. Split a simple bag into five operations.
  2. Each trainee does one operation for 30 minutes.
  3. Inspect every bag; record pass and fail.
  4. Discuss what slowed the line and what caused faults.

Factory jobs

Find out how to apply to a garment factory or the YEA garment programme.

07

Unit 6 · Your location and business ideas

Set up where people buy cloth and need clothes made, and plan for the busy seasons.

Competency standard

Learning outcome Performance criteria — the trainee…
6.1 Choose a location scores sites with the checklist
6.2 Know the fees lists Assembly fees for tailors
6.3 Add income ideas plans at least three extra lines

Range. Real or planned sites. Evidence. Location report; business plan.

When and where demand rises

Parents queue at fabric shops when schools reopen. Demand for Ghana-made clothes rises before Christmas, and tailors work late. Weekly demand comes from Fugu Wednesdays and Friday wear.

  • Footfall. Near fabric sellers, markets, schools, offices.
  • Visible. A sign and a display of your work.
  • Power. Reliable electricity, or a treadle back-up.
  • Space. For cutting, sewing and fitting.
  • Access for all. Step-free entrance; room for a wheelchair.

Assembly fees (STMA 2025, per year)

Category GH¢
Non-industrial dressmaker or tailor, small 120
Non-industrial, medium / large 150 / 190
Embroidery only 100
Industrial fashion designer (large) 1,600

Ideas to earn more

  • School uniforms: a policy dialogue urged the Ministry to use community tailors for uniform contracts.
  • Group orders for churches, funerals and associations.
  • Alterations and repairs: quick money every day.
  • Bags and accessories from offcuts.
  • Learn beading for slippers and garments, as the tailors' association advises.
  • Disability support: Sekondi-Takoradi's Assembly has given industrial sewing machines to persons with disabilities from the disability fund.

Ten customers

Ask ten people near your chosen site what they would have sewn and how much they pay.

08

Unit 7 · Market yourself and manage the money

In Ghana, a tailor who finishes on time is rare. Be that tailor and customers will bring their friends.

Competency standard

Learning outcome Performance criteria — the trainee…
7.1 Market yourself builds a portfolio and online catalogue
7.2 Price a garment prices with fabric, materials, time and profit
7.3 Keep promises and records uses an order book with dates

Range. The trainee's planned business. Evidence. Portfolio; price list; order book.

Be the tailor who keeps promises

At a 2024 graduation, the tailors' association told artisans to plan their time to avoid disappointing customers, because being on time builds trust, referrals and repeat business. Newspaper columns complain about tailors who break promises. Write every order with a date, and only promise what you can deliver.

Get seen

Small Ghanaian fashion firms market mainly through WhatsApp, Instagram and Facebook. Post photos of finished garments (with permission), add a label with your brand name, and keep a WhatsApp catalogue of styles and prices.

Price a kaba and slit

Customer brings the fabric. Lining and thread GH¢20, zip and buttons GH¢10, power GH¢10, your time 4 hours at GH¢20. (1) Cost? (2) Price for a 30% margin? (3) In Tema in 2021 the price was GH¢100–120: is yours reasonable now?

Launch kit

  1. Photograph your garments for a portfolio.
  2. Make a WhatsApp catalogue of styles and prices.
  3. Start an order book: customer, style, measurements card number, price, deposit, date promised, date delivered.
  4. Write a one-page business plan.

First order

Take one real order, with deposit and a written date, and deliver on time.

09

Glossary

Term Meaning
Bobbin The small spool of thread under the needle
Competent / Not Yet Competent The two possible results of a CBT assessment
Grain The direction of threads in the fabric
Lockstitch A straight stitch from two interlocking threads
Needle guard A guard that stops fingers going under the needle
Overlocker A machine that trims and finishes raw edges
Seam allowance The fabric between the stitch line and the edge
Tension How tight the threads are
10

Logbook

Copy these pages into an exercise book. Your logbook is part of your assessment evidence.

  • Unit 1: station set-up checks
  • Unit 2: practice sheets; machine care record; prices
  • Unit 3: measurement cards; cut pieces
  • Unit 4: garments and photos
  • Unit 5: quality records; line output
  • Unit 6: location report; ten customers
  • Unit 7: portfolio; price list; order book
  • Every homework, dated
11

Self-check quiz

  1. What must you do before threading or changing a needle?
  2. What chair helps prevent back pain?
  3. How should you clean lint?
  4. What does an overlocker do?
  5. Can you sell printed cloth as Kente?
  6. Name three things on a quality checklist.
  7. When does demand for sewing rise?
  8. Why is finishing on time so important?
  9. Name three extra income ideas.
  10. Which social media do Ghanaian fashion firms use most?
12

Further reading and sources

Best next reads: the YEA garment handbook; the UK HSE page on sewing machines; your machine's manual.

What this module does not cover: pattern drafting and fashion design, embroidery machines, and current Takoradi sewing prices (not found; check locally).

Every source used in this manual is listed, with links, in the Teacher Copy.

One application of the Cold-Start Learning Kit, which stays general-purpose and can build a guide on any topic in any field. Written in CTVET format; not CTVET's own Fashion Design Technology curriculum.